Parts list to install 1988 Jeep Wagoneer Dana 44 front axle on a 1999 Toyota 4Runner

FRONT AXLE:


1988 Jeep Grand Wagoneer Front Dana 44 Axle, complete hub to hub with entire brake system.

ARB Air Locker Dana 44, Part # RD116
Yukon Gear Dana 44, 5.38 Ring & Pinion: YG D44-538, D44 5.38 R&P, 4239K CW
Yukon Gear Dana 44, Ring & Pinion Full Master Gear Install Kit: YK D44, D44 Master Overhaul Kit, 30 SPL (Includeing_side_seals), 4184K JH (Included wrong smaller seals, the Waggy axle takes a larger seal, correct inner seals installed by mechanic)
Spicer U-Joints, Part # 5-760X (U-Joints for "stock" axles, CTM U-joints used on Superior Axles)
Spicer Ball Joint Kit, Part # 706116X
Spicer Spindle Kit, Part # 706527X
Timken Bearing, Part # LM104949
Timken Bearing, Part # JLM104910
Timken Bearing, Part # LM501349
Timken Bearing, Part # LM501310
National Seal, Part # 5131
National Seal, Part # 471271
Warn Premium Hubs, Part # 20990
Warn Diff Cover Skid, Dana 44/Black, Part # 65447
Billit Dana 44 flange, Dana 44/Toyota Drive Shaft, High Angle Driveline
Dormer Wheel Studs Part # 6102641
Spindle Nut Wrench, Powerbuilt 4 lug x 2-1/4" Inner Part # 648474
Mile Marker Spindle Nut Socket, 4 prong: P/N 15002-01
Toyota Union: 90404-51319, 10mm 1.00 pitch threads
Toyota Breather: 90930-03136
Rally 1/4" Wheel Spacers, 5-6 Lug: 0-49538-90742-9
4Crawler/Roger Brown: 5 degree, 2.5" x 4" bolt on shims. Custom: Non-Toyota standard.
CTM U-Joints, 44 U-Joint C144-1880-III 2740 (two)
Superior Evolution Series Alloy Front Axle Shaft Dana 44 Driver/short Side [EV48LFS] Jeep Grand Wagoneer 1980-92
Superior Evolution Series Alloy Front Axle Shaft Dana 44 Passenger/long Side [EV48RFS] Jeep Grand Wagoneer 1980-92

Lube CTM's

Lincoln Lubrication, Grease Gun: 1142
Lincoln Lubrication, Needle Nozzle: 5803
Pure Power Lubricants, Extreme High Performance EP-2 Lithium Complex Grease with formula EHP

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Silicone:


Toyota FIPG (Orange) 00295-01281 - Drive Train
Toyota FIPG (Black) 00295-00103 - Oil Pan
Mopar AXLE-RTV (Orange) 05013477AA - Dana 44 Cover

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Brakes:


Calipers/Pads/Rotor:
Rotors, NAPA 4885608
Caliper, Packed, NAPA 442-2057M (Chevy Pickup)
Caliper, Packed, NAPA 442-2056M (Chevy Pickup)

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Brake Lines:
26" Stainless Braided lines with Toyota Female one end and Dana 44 with round banjo fitting on the other.  Re-use Jeep/GM banjo bolt.

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Proportioning Valve:
Wilwood Proportioning Valve #260-8419
Front Range Off Road Fabrication 1/8-27" NPT to Toyota Brake Line adapters and couplers
24" Single line, Toyota Female ends on both sides, used to loop the Wilwood valve and the stock hardline at the middle union.
Aluminum splash guard/cover for Wilwood valve, Custom made/TIG welded.

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Remove ABS:


TOYOTA:

No-Ship- Big 2 Toyota, Mesa, AZ
47313-3D010 Line Non-ABS
47315-35300 Line Non-ABS
47321-35750 Line Non-ABS
42186-35010 (X2) Tacoma TRD, Non ABS, With 8" Rear Locking Axle, ABS Port Covers.

Ship- 1sttoyotaparts.com, Seattle, WA.
47311-35480 Line Non-ABS
90904-14006 4-Way. TIG weld front hole closed.
47201-3D350 Master Cylinder, Non-ABS.

Un-Plug and remove the following:
2 relays under the hood, near the ABS box.
ABS box and brake lines
ABS computer, passenger kick panel
There is also an ABS/Power Window/Rear Defogger computer in the tailgate. Leave it installed.

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Washer Fluid Box:

NALGENE 2L (64 OZ.) 0020070064
Re-Use 1999 4Runner pumps and rubber grommets, drill two 3/4" holes with a hole saw.
Build custom mounting bracket and locate where ABS controller was.
FZJ-80 Filter: 85333-20010
FZJ-80 Cap: 85316-60111

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Farting box in engine compartment:

When plateing frame rails the vent hose port for this box gets covered up. Replace the hoses that vent from inside the frame rail with small filter.
American Products Company, www.4apc.com
Air Breather #153002 (Black) cut a small 1/2" section from the stock hose and use as a sleeve for the breather filter.

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Clutch:

Custom 30" Female Toyota/Female Toyota brake line.
Toyota hard brake line: 47311-35480
The clutch line runs right in front of where the new steering shaft needs to come straight forward.

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Steering :


Steering Stabilizer:
ARB/Old Man Emu: FJ-62 Steering Stabilizer: OMESD24, mounted on the drag link-frame just like the FJ.
Frame side Old Man Emu FJ-62 bracket welded to bottom the rail.
Stock 1988 Jeep Grand Wagoneer steering stabilizer mounting brackets. Came with axle mounted on the drag link.

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Tie Rod:
www.Shakerbuilt.com
39.5" ShakerBuilt Tie Rod. 1.25” x .313” Tube.

Chevy/GM 1 Ton: ES2233L (with hole) Hole reversed and reamed full size Chevy by Randy Ellis.
Chevy/GM 1 Ton: ES2234R

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Drag Link:
www.Shakerbuilt.com
27" ShakerBuilt Drag Link. 1.25” x .313” Tube.

Chevy/GM 1 Ton: ES2026R
Chevy/GM 1 Ton: ES2027L

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Bent Up: Power Steering Plumbing kit.

Converts flexible hose section to AN (Army-Navy) fittings.

Catapillar Hydrolics-
001-6286, Coupling, Qty. 2
9X-2373, In Hose St, Qty 49"
6K-9194, Elbow, Qty. 1
HOS, Hose Assem. Fee, Qty.1

Included Earl's blue AN-6 to English Fine Thread. This is not the exact Metric threads that Toyota used in the steering components, but with some Teflon tape it seems to
work. This kit also does not make allowances for the factory vacuum lines that come off of the banjo fitting. The Toyota and AN parts below were used to retain the
factory tubing.  Earl's P/N: 991947 (Summit # EAR-991947)
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TOYOTA:
Stock return fitting: 44416-42020
2.7 Liter high pressure side hose: 44411-35440
Bolt: 90401-16034
U-Washer: 44327-26020

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RacePlumbing.com
Earls's "weld-on" AN-6 (Army-Navy) fitting
Steel Threaded AN-6 -to- Flat Steel Tube
Part Number 967106ERL
* Cut up Toyota part: 44411-35440 and TIG weld this fitting to the upper banjo bolt coupler.

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Man-A-Fre:
1988-1990 Toyota FJ-62 Land Cruiser Steering Box. Rebuilt, with core charge.
Part Number: 44110-60160-84

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McMaster-Carr:
Metric 8.8 Zinc-Plated Steel Hex Head Cap Screw M12 Size, 110 mm Length, 1.25 mm Special Pitch, Packs of 5
Part Number: 91180A721

Also needed are M12 nuts, washers and lock washers.

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Salvage Yard:
FJ-62 slip steering shaft: U-Joint end (male) and Slip shaft (female): 45260-60080
Boot for FJ-62 slip shaft: 45222-60031

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Capitol Metals:
1/2" ID - 3/4" OD tube to sleeve the bolts through the frame rails.
20' of 3/16" thick, 6" wide hot rolled strap, used to plate the inside and outside of the front frame rails.

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Stubbs Welding:
Mill a new flange to eliminate 2nd U-Joint from stock 1999 steering shaft at the fire wall and TIG weld FJ-62 slip steering shaft onto flange to mate up with modified
stock 1999 single U-Joint.

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TOYOTA:
FZJ-80 Steering Box (Pitman) Arm (45411-60191) Ball Joint Hole reamed to full size Chevy by Randy Ellis. This is superior to the IFS arm since no insert is needed. This
arm also removes the need to piece together a junk yard Chevy arm and the box mount threads from a Toyota IFS arm.  The arm is also much thicker and flatter than the IFS style arm.

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Summit Racing:
B&M Super Cooler/Stacked Plate Radiator. Part # BMM-70265
(2) 90 degree 1/2" male NPT pipe thread 3/8" hose barb fittings.
8' of 3/8" Return side power steering hose.

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Front Suspension:


Front Leaf Spring Suspension:

Alcan:
* Alcan leaf springs, 3" Lift for a Jeep YJ Wrangler, Spring Under. Shackles forward.
1-888-321-0870, Tom or Charles

Hanger difference: 5/8" with a 1/4" mounting surface on the 4Runner. 4Runner hanger is 5/8" lower in the front, the rear is the same.

4Runner ground to frame:
Back: 19 1/2""
Front: 24"

Jeep YJ ground to frame:
Back: 19 5/8"
Front: 24 1/2"

Front Leaf, Eye to Eye: 44 3/8"
Currie Shackle: 4"

Wagoneer Perch distance: 31.5" center bolt hole to center bolt hole.

Weight-

1999 4Runner: 5,250 lbs.
1994 Jeep YJ: 4,300 lbs.

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Dynatrac:
* Dynatrac High Clearance U-Bolt kit DA44-2X5796B (Kit for 1970's Passenger side drop, Custom upper drivers side plate made by Dynatrac to work with drivers side drop and South
American casting.) Includes the lower shock mounts.

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Daystar:
Daystar CJ-7 bump stops, black, poly: KU09036BK
Mount on top of the Dynatrac U-Bolt Flip Kit Pads.